Application of Piezoelectric ceramics - fbelec.com | FBelec
Application of Piezoelectric ceramics
2024-05-23
  • Piezoelectric ceramics refer to the polycrystalline materials formed by high-temperature sintering and solid-state reaction of mixed oxides (such as zirconia, lead oxide, titanium oxide, etc.), and which have piezoelectric effects through direct current high-voltage polarization treatment. They are a functional ceramic material that can convert mechanical and electrical energy into each other.
  • In addition to being applied in high-tech fields, piezoelectric ceramics are also widely used in daily life. For example, there are many friends around us who smoke, and usually they have a lighter in their pocket. Most commonly used lighters nowadays are ignited by piezoelectric ceramics through pointed discharge.

    The application of piezoelectric ceramics is very extensive. Generally speaking, it can be divided into frequency control, transducer sensing, and optoelectronic devices.

    1 Piezoelectric ceramic frequency control device

    Piezoelectric frequency control devices include filters, resonators, and delay lines, which are used in multiplexers, microcomputers, color TV delay circuits, etc. Piezoelectric ceramic sheets (piezoelectric oscillators) will generate mechanical vibrations of a certain frequency under the action of an applied alternating voltage. In general, the amplitude of this vibration is small, but when the frequency of the applied voltage is the same as the natural mechanical vibration frequency of the piezoelectric oscillator, it can cause resonance and greatly increase the amplitude. At this point, the alternating electric field generates strain through the reverse piezoelectric effect, and the strain in turn generates current through the positive piezoelectric effect. Electrical and mechanical energy are maximally converted into each other, forming oscillations. By utilizing the characteristic of piezoelectric oscillators, various filters, resonators, etc. can be manufactured, which have good frequency stability, high accuracy, wide applicable frequency range, small size, no moisture absorption, and long service life. Especially in multi-channel communication equipment, they can improve anti-interference performance. Therefore, they have replaced a considerable number of electromagnetic oscillators and filters, and this trend is still developing.

  • 2 Piezoelectric Transducers

    Piezoelectric transducers utilize the piezoelectric and inverse piezoelectric effects of piezoelectric ceramics to achieve the mutual conversion of electrical and acoustic energy. A piezoelectric ultrasonic transducer is one of them, which is an underwater acoustic device that emits and receives ultrasonic waves. A piezoelectric transducer in water, under the action of sound waves, induces charges at both ends of the transducer, which is called a sound wave receiver; If an alternating electric field is applied to a piezoelectric ceramic sheet, the sheet will sometimes become thinner and thicker, while generating vibration and emitting sound waves, which is called an ultrasonic transmitter. Piezoelectric transducers are also widely used in industry for underwater navigation, ocean exploration, precision measurement, ultrasonic cleaning, solid state inspection, medical imaging, ultrasonic diagnosis, and ultrasonic disease treatment. Another application field of piezoelectric ultrasonic transducers today is telemetry and remote control systems, with specific application examples mainly including piezoelectric ceramic buzzers, piezoelectric igniters, ultrasonic microscopes, etc.

    3 Applications in Optoelectronics

    Piezoelectric ceramics not only have piezoelectric effects, but also pyroelectric effects, photoelastic effects, and photoelectric effects. The application devices in this area include: light modulators, light valves, electro-optic displays, optical information storage, image storage and display, and electronic multi-color filters. Transparent ferroelectric ceramics (PLZT) are a valuable new type of electronic material that has opened up the development of piezoelectric ceramic materials in electro-optic applications. They have the characteristics of easy processing into various sizes and shapes of products, wide range of controllable composition properties, and low cost.

    4 Piezoelectric Drivers

    The piezoelectric driver is made of piezoelectric ceramic material lead zirconate titanate (PZT). If single board piezoelectric ceramic PZT is used, a 1cm thick PZT needs to obtain 10 μ A driving displacement of about m requires a voltage of 5KV to be applied at both ends. Applying such a high voltage to PZT may cause insulation breakdown and cause mechanical damage. Because the deformation of piezoelectric ceramics is independent of thickness, a stacked piezoelectric actuator has been developed. Making piezoelectric ceramics into very thin sheets (now capable of producing 0.05mm piezoelectric ceramic sheets), multiple piezoelectric ceramic substrates are mechanically connected in series, electrically connected in parallel, and then sintered together. In this way, applying several hundred volts of voltage to it can result in a significant driving displacement. In applications, flexible hinge structures with small volume, no mechanical friction, no gaps, and high motion sensitivity have also been developed for displacement amplification.

    5 Micro Locators

    Microlocators are mainly used for positioning control of micrometer and submicron precision, such as the production of optical instruments, fiber docking, high-precision 3D micro motion tables, high-precision machining, and research on tunneling effects. In positioning technology, traditional positioning devices such as rolling or sliding guides, precision spiral wedge mechanisms, turbine concave wheel mechanisms, gear lever mechanisms, and other mechanical transmission micro displacement actuators constitute positioning mechanisms. Due to the presence of large gaps and friction, ultra precision positioning cannot be achieved. The use of piezoelectric actuators combined with flexible hinge amplification mechanisms can overcome the above shortcomings and achieve ultra precision positioning at the micro and nano levels.

    6 Ultrasonic Motors

    Ultrasonic motor is a new type of motor that relies on piezoelectric ceramic materials as the driver. Under alternating electric fields, ceramics exhibit stretching and contraction phenomena. When a certain type of ultrasonic frequency vibration and fluctuation is excited in an elastic body, the surface of the elastic body relies on friction to push the object in contact with it to move. Usually, various vibration modes need to be converted and combined in order for piezoelectric motors to transform the simple stretching mode of piezoelectric materials into the required driving mode for generating rotational or linear motion.

    7 Active Vibration Control

    Active vibration control utilizes the intelligent function of piezoelectric ceramics (which can perceive noise signals and emit sound signals with opposite phase and equal intensity to cancel out noise). It is mainly used for noise active control of aircraft, submarines, and military vehicles, and is a very useful high-tech that will play an important role in the future military field.

    8 Ultrasound Medical Treatment

    The most widely used piezoelectric ultrasound medical device is the B-type ultrasound diagnostic device. This diagnostic device uses an ultrasonic probe made of piezoelectric ceramics, which emits ultrasonic waves that are transmitted within the human body. Various tissues in the body have different reflections and transmissions of ultrasonic waves. The reflected ultrasonic waves are converted into electrical signals by a piezoelectric ceramic receiver and displayed on the screen, allowing for the identification of the position, size, and presence of lesions in various organs. B-type ultrasound diagnostic equipment is usually used to examine visceral lesion tissues (such as tumors, etc.). Piezoelectric ceramics can also be applied in ultrasound therapy. When ultrasound enters the human body and reaches a certain intensity, it can cause a certain part of the tissue to heat up and vibrate slightly, playing a massage and massage role, achieving the purpose of treatment, such as for treating injuries and strain of joints, muscles, and other soft tissues. In addition, ultrasound can also be used to crush stones in the body, such as gallstones, kidney stones, urinary tract stones, etc.

  • As the main functional material in modern industrial production, piezoelectric ceramics are favored by many high-tech industries due to their numerous advantages, such as electronic technology, aerospace, and biological research. I believe that with the improvement of relevant technological levels, the quality of piezoelectric ceramic materials will be greatly improved and applied in more industries, promoting the development of materials through its own advantages.

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