What are the liquid level sensors that can be detected without touching liquids?
In practical applications, some applications require liquid level sensors to achieve liquid level detection without touching the liquid. For example, in the water level detection of the coffee machine's water tank, non-contact liquid level sensors are usually used for better hygiene, which can meet the needs of removing the water tank and facilitating regular cleaning.
The separated photoelectric liquid level sensor is based on the photoelectric principle, characterized by high reliability, high precision, no mechanical operation, long service life, diverse detectable liquids, and no contact with liquids, making it more hygienic.
To use a separated photoelectric liquid level sensor, a prism needs to be designed in the water tank to achieve detection.
For example, when used on a coffee machine, it can not only detect the water level in the water tank, but also check whether the water tank is in place.
Compared to float switches, it has higher reliability and does not experience jamming or accumulation of dirt.
Capacitive liquid level sensor
The second type of non-contact detection is the capacitive liquid level sensor. External installation does not require opening, non-contact detection, but there are requirements for the thickness and material of the water tank. The water tank must be made of non-metallic material.
For example, when used on a water dispenser, detecting a low liquid level can place the sensor tightly against the bottom of the water tank for detection, without contaminating the liquid, making it more hygienic and safe.
Multi point capacitive liquid level detection can also be designed according to practical applications to detect multiple liquid levels.
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Liquid Level Sensors
How We Build Our Sensors
When building our liquid level sensors, we combine liquid level and temperature sensing (options include temperature switch, thermocouple, RTD, thermistor and more) which can result in a much more efficient, reliable sensing package.
Typically, liquid level and temperature products lead to a reduction in installation costs, space savings, SKU reduction, product cost savings and more.
The selection and installation methods of liquid level sensors involve multiple steps and considerations to ensure their accuracy and reliability.
Selection of liquid level sensors
Medium characteristics: Considering factors such as density, viscosity, temperature, pressure, corrosiveness, and flammability of the medium, select the appropriate type of liquid level sensor.
Working conditions: Consider the pressure, temperature, liquid level range, and installation method of the liquid container, such as opening position, diameter, standard, material, etc.
Selection of Supporting instruments: Select instruments with digital display, arbitrary setting of liquid level points, relay switch output, output direction definition, computer communication, and differential protection functions to improve usability and system safety.
Installation method of liquid level sensor
Choose installation point: Usually, installation is carried out on the upper part of the liquid container to avoid obstacles and adjust the installation position to ensure measurement accuracy.
Fixed sensor: Use screws, nuts, and other tools to fix the liquid level sensor in the selected position and ensure good sealing.
Connecting cable: Connect the cable to the interface of the liquid level sensor, paying attention to sealing to prevent liquid leakage or external substances from entering.
Power connection: Connect the liquid level sensor to the DC power supply, ensuring proper connection to avoid malfunctions or damage.
Output signal connection: Select analog output (such as voltage or current signal) or digital output (such as switch signal) as needed, and connect it to the corresponding device or system.
Calibration and Setting: Calibrate and set according to actual needs, including parameters such as calibration range, sensitivity, and zero point, to ensure accuracy and stability.
Following the above steps and precautions can ensure the correct selection and installation of liquid level sensors, thereby improving their measurement accuracy and service life. At the same time, regular inspection and maintenance are also key to maintaining the performance of the liquid level sensor.
Choose between contact liquid level switch and non-contact liquid level sensor
Technological progress has indeed changed people's lives, with various technologies emerging endlessly. But the question is, how to choose various dazzling contact level switches and non-contact level sensors?
1. Before making a choice, it is necessary to first clarify the type of liquid being tested, whether its chemical properties are toxic, highly corrosive, acidic or alkaline solution, contamination, edible oil, water, etc. If the medium of the tested liquid is toxic, highly corrosive, acidic or alkaline solution, contaminated, edible oil, edible water or liquid is opaque, non-contact measurement is recommended. If the medium is unconventional, such as butter, gasoline, etc., contact measurement can be used.
2. With the development of society and the advancement of science and technology, many outdated liquid level measurement sensors have been eliminated. The latest measurement technology, sensors that meet certain requirements for measurement speed and accuracy are highly sought after by people. In terms of non-contact measurement, capacitive non-contact liquid level sensors, ultrasonic liquid level sensors, payment liquid level sensors, photoelectric liquid level sensors, float level switches, etc.
Looking to Purchase a Sensor?
Before purchasing your liquid level switch, there are a few questions you should try to answer.
What kind of fluid will be measured?
Should the fluid level sensor be external or can we insert it into the application in question?
Do you need the sensor to detect the level continuously or will a point sensor be adequate? (point sensing involves taking measurements at certain instances)
Can the sensor come in contact with the process fluid?
Is direct measurement of the level needed?
Liquid Level Sensors FAQs
1) What is an optical level sensor?
In many applications, people need to detect the presence or absence of liquid. SST’s liquid level switches use optical characteristics of liquids to determine if a liquid is there or not. A vast range of process connections, materials, housing styles, outputs and electrical connections are available to meet your needs .
2) How accurate are PST liquid level sensors?
Optical level switches provide precise monitoring of liquid levels, offering repeatable long life switching and control. The ability to detect from 1mm of liquid touching or leaving the sensor to trigger the switching output provides fast accurate control.
3) How versatile are optical level switches?
Optical sensors are versatile and can be used with a wide range of liquids, including clean and clear liquids, as well as those with suspended particles or bubbles. They are suitable for applications across various industries, from pharmaceuticals to food and beverage production.
4) Can optical level switches be used in Explosive Atmospheres?
Yes we offer a range of Intrinsically Safe level sensors for use with potentially hazardous liquids.
5) How quick is the Optical Sensor Response Time?
Optical sensors offer sub second response times, providing real-time data on liquid levels for quick decision-making and process control. This fast response is particularly beneficial in dynamic environments where liquid levels fluctuate frequently. Optional firmware variants allow for sloshing liquids and prevent false indications.
6) What advantage do optical sensors offer in terms of maintenance compared to other sensor types?
Optical sensors typically require minimal maintenance compared to other sensor types. With no moving parts to wear out or mechanical components to adjust, optical sensors offer reliable long-term operation with little to no maintenance required.
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