FBelec’s detect switches are offered in a variety of sizes and shapes, with various actuator orientations including vertical or horizontal, top or side, or right-angle or left, and come with soft actuation force. These detect switches include low profile, compact, micro- and ultra-miniature designs, with some sealed versions available.
Choose from traditional detect, snap-acting, tactile, magnetic reed, or door interlock styles for your optimum detect switch solution. In general, FBelec detect switches operate at low current, occupy less space and offer higher life cycles (100k ~ 1M).
APPLICATIONS
* automotive (sensors, indicators)
* consumer electronics (audio/visual equipment, handheld devices)
* consumer devices (appliances, household goods)
* computers (peripherals, printers, infrastructure, servers/storage, IT)
* industrial (sensors, factory automation equipment, testing equipment)
* safety/security controls (intrusion/alarm switches in network PCs, telecom equipment, cellular *phone base stations, door/window alarms)
* medical devices (including portable monitoring equipment)
* telecommunications equipment (ATCA and microTCA devices)
* mobile communications equipment
* door interlocks that act as detects (computer and industrial enclosures)
* payment terminals (card detect)
DETECTOR SWITCH
A detection switch is a type of switch that uses mechanical structure principles to detect and monitor the position, direction, and speed of objects in mechanical equipment. The mechanical detection switch usually consists of pressure mechanisms, springs, contacts, and other components, and has the advantages of simple structure and sensitive response.
Product applications include industrial equipment, automation control, and safety monitoring.
We are detector switch manufacturer, and our precision detection switches cover the fields of consumer electronics, automobiles and medical equipment. We not only manufacture standard detection switches but also tailor them to meet your specific needs. Whether OEM or ODM, we provide customization expertise.
The purpose and working principle of the detection switch
In switch components, we have already come into contact with the most widely used tactile switch, as well as self unlocking switches that can achieve self-locking and non locking functions. So today we will introduce a new type of switch, which is a detection switch: a detection switch is a type of switch that is connected to other circuit components to detect the parameters of the component or circuit (such as current, voltage, etc.). The detection switch has an induction function, and the main body is usually various induction switches or proximity switches, which require an external power supply to work. The detection switch can be used by many terminal merchants mainly due to its sensing function.
Its usage range is also very wide: AV direction is mainly applied in cameras and game consoles. Car directions include car CD, ETC, and car space ICT direction DSC, PC mobile optical drive, and smartphones.
The detection switch has various output usage methods according to its purpose.
Problems caused by load short circuit and wiring errors
When the load short circuit is caused by wiring errors or live work, a large current flows to the detection switch, causing the output circuit to burn out. As a protective measure taken outside the detection switch, the method of cutting off the fast short-circuit current can be used, which is protected by a fuse. This not only protects the load from short circuits, but also has a protective effect on the ground wire. However, due to the small residual capacity of the output transistor inside the switch, it cannot achieve a 100% effect.
Avoid damage caused by interference waves
The damage caused by interference waves is gradually formed, so it is extremely common for damage to occur one or two to three months after the start of use. Therefore, when damage occurs during this period, the cause can be determined as interference waves. The instantaneous erroneous action of the detection switch during the opening and closing of the inductive load is caused by interference waves.
1. Contact output type
The switch element with micro switches, limit switches, and relay contacts as output, connected to electromagnetic switches, small motors, electromagnetic devices, etc. as the main purpose, can be used for switching control of several amperes of current. When connecting with electronic control devices, attention should be paid to vibration time and minimum load current.
2. Optoelectronic coupling output formula
The method of using the detection circuit electrical insulation is the same as that of the contact output type. A switch that can control a current of 10-50mA.
3. DC 3-wire type
a. Voltage output type
When conducting testing, output a voltage signal to the load. Voltage output type is mainly manufactured for the purpose of connecting electronic control devices composed of transistors or ICs such as electronic counters and contactless relays.
b. Current output type
Also known as open, collector output type. As shown in Figure 8, when the output transistor operates, there are NPN type (current absorption) that draws in current and PNP type (current source) that discharges current. By using small capacity power transistors in the output transistor, it is possible to switch between 50-200mA current and directly drive loads such as electromagnetic relays, solenoid valves, DC solenoids, and display lights.
4. DC 2-wire type
The proximity switch of this method has 2 wires, so if polarity is taken into account during use, not only can the usage method be the same as mechanical limit switches, but the wiring is also simple. However, the following conditions should be noted.
(1) Even if the switch is in the closed state, current needs to be supplied to the detection circuit of the proximity switch. For this reason, a small amount of current flows in the load. This current is called leakage current. When there is leakage current, the occurrence of "leakage current x load" at both ends of the load is also a cause of initial faults during use. The time of initial faults varies depending on the manufacturing method and cannot be generalized. Generally, they occur within one week to 10 days after the start of use.
(2) Occasional malfunction
This includes faults caused by defects in semiconductor components, such as broken or short circuits in resistors and capacitors, insufficient capacity, circuit board circuit breakage, and the presence of solder, but the occurrence rate is extremely low. When the proximity switch frequently malfunctions, it may be due to environmental issues. Please consult the manufacturer.
(3) Load short circuit and wiring error
When the load short circuit is caused by wiring errors or live work, a large current flows to the detection switch, causing the output circuit to burn out. As a protective measure taken outside the detection switch, the method of cutting off the fast short-circuit current can be used, which is protected by a fuse. This not only protects the load from short circuits, but also has a protective effect on the ground wire. However, due to the small residual capacity of the output transistor inside the switch, it cannot achieve a 100% effect.
(4) Damage caused by interference waves
The damage caused by interference waves is gradually formed, so it is extremely common for damage to occur one or two to three months after the start of use. Therefore, when damage occurs during this period, the cause can be determined as interference waves. The instantaneous erroneous action of the detection switch during the opening and closing of the inductive load is caused by interference waves.
FBelec's Detector Switches are unique in design. They are used to “detect” mechanical movements and convert those into electronic signals.
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