A flow sensor is a measuring device that measures the fluid flow rate from gas to liquid. It can also be regarded as a flow meter. Flow rate is the volume or weight of fluid passing through a cross-section per unit time. There are various types of analog flow sensors that monitor the flow of fluid through the fluid circuit for abnormalities, as well as digital types that connect to feedback control mechanisms to adjust the gas supply to a constant level.
The use of flow sensors, flow meter sensor
Flow sensors are applied in the following fields
1. Hydraulic equipment / pharmaceutical / chemical / food industry
Mainly used to control the input of raw materials in the manufacturing process. Volume flow sensors are used in these fields.
2. Measurement of industrial gases, gases, and exhaust gases
Used to control the amount of industrial gas used in factories, the amount of gas used as fuel, and the amount of exhaust gas. Thermal mass flow meter, also known as thermal mass flow meter, is the mainstream.
3. Drinking water, sauces, flammable and explosive liquids
Fluid related to food and highly hazardous requires non-contact measurement, and electromagnetic flow sensors are used for this purpose.
4. Industrial equipment/water treatment facilities
Flow sensors are used in factories and water treatment facilities to control flow. Ultrasonic sensors are particularly useful when adding flow sensors to existing paths.
5. Liquefied natural gas factories, automotive industry, chemical industry, pharmaceutical industry
Flow sensors are used in various manufacturing sites. The most commonly used type is the Coriolis flow sensor.
6. Chemical/pharmaceutical industry
Carmen vortex flow sensors are widely used in factories that process natural gas and steam.
Principle of flow sensor
There are multiple measurement formats for flow sensors (water flow sensor and depending on the characteristics of the measured fluid and the measurement purpose. Here, we will explain the principle of differential pressure flow sensors that can be applied to common fluids such as air and water.
The principle used for differential pressure flow meters is Bernoulli's theorem. When a certain size of fluid is intentionally shrunk, pressure loss occurs in the fluid, resulting in a pressure difference. Calculate the flow velocity by applying the pressure difference to Bernoulli's law.
According to the different mechanisms for reducing the flow path, there are various types such as orifice plate and nozzle, but they all use the same measurement principle: the pressure difference between the fluid before and after the mechanism is reduced.
FAQ About Flow Sensor
What kinds of flow sensors does FBelec have?
Flow sensors can be divided into water flow sensors, plug-in flow sensors, vane air flow sensors, vortex flow sensors, Karman vortex air flow sensors, hot wire air flow sensors and so on.
What are the frequency of normal flow sensors?
Generally speaking, the user can reset the frequency range of the frequency signal and the range of the displayed instantaneous flow according to actual needs. The operating frequency range of the ordinary ultrasonic flowmeter itself is 80KHz-180KHz, and the center frequency is 120KHz.
What kinds of gas flow sensors are there?
Nowadays, there are many types of gas flow sensors, including throttle type, volumetric type, vortex type, electromagnetic type, thermal type, ultrasonic type, etc.
What is the features of flow sensors?
Small size, light weight, intuitive and clear display readings.High reliability, not affected by external power supply, anti-lightning.
What is the basic principle of flow sensor?
Different flow sensors work very differently. For example, some ultrasonic flow sensors are based on the Doppler method, which uses the reflection of the medium to the sound wave to change the frequency, thereby generating a frequency difference when the sound source and the medium receiving the sound wave move relative to each other; some are based on the running time method, that is, the speed of sound The superimposed medium flow rate, if the ultrasonic wave and the water flow direction are consistent, the running time is short, otherwise the running time is long
Flow Sensor
Flow meters are divided into differential pressure flow meters, rotameters, throttling flow meters, slit flow meters, volumetric flow meters, electromagnetic flow meters, ultrasonic flow meters, etc. Classification by medium: liquid flowmeter and gas flowmeter.
What is a flowmeter?
Measurement is the eye of industrial production. Flow measurement is one of the components of measurement science and technology. It is closely related to national economy, national defense construction and scientific research. Doing this work well plays an important role in ensuring product quality, improving production efficiency and promoting the development of science and technology. Especially in today's era of energy crisis and increasing automation of industrial production, the position and role of flowmeter in the national economy are more obvious.
The commonly used unit in engineering is m3 / h, which can be divided into instantaneous flow and cumulative flow. Instantaneous flow is the amount passing through the effective section of closed pipeline or open channel in unit time, and the substances flowing through can be gas, liquid and solid; Cumulative flow refers to the cumulative amount of fluid flowing through the effective section of closed pipeline or open channel in a certain time interval (one day, one week, one month and one year). The cumulative flow can also be obtained by integrating the instantaneous flow with time, so the instantaneous flowmeter and cumulative flowmeter can also be transformed into each other
So where is the flowmeter (Electronic flow sensors) mainly used?
The applications of flow measurement technology and instruments generally include the following fields.
Ultrasonic liquid level sensors industrial production
Flow meter (liquid/water flow) is one of the major categories of process automation instruments and devices. It is widely used in various fields of national economy such as metallurgy, electric power, coal, chemical industry, petroleum, transportation, construction, light textile, food, medicine, agriculture, environmental protection and people's daily life. It is to develop industrial and agricultural production, save energy and improve product quality, An important tool to improve economic efficiency and management level plays an important role in the national economy. In the process automation instruments and devices, the flow instrument has two functions: as the detection instrument of the process automation control system and the total quantity table for measuring the quantity of materials.
Energy measurement
Energy is divided into primary energy (coal, crude oil, coalbed methane, petroleum gas and natural gas), secondary energy (electric power, coke, artificial gas, product oil, liquefied petroleum gas and steam) and energy carrying working medium (compressed air, oxygen, nitrogen, hydrogen, water), etc. energy metering is an important means to scientifically manage energy, achieve energy conservation and consumption reduction, and improve economic benefits. Flow meters are an important part of energy metering instruments. Water, artificial gas, natural gas, steam and oil products all use an extremely large number of flow meters, which are important for energy management and economic accounting Indispensable tools.
Environmental protection
The discharge of flue gas, waste liquid and sewage seriously pollutes the atmosphere and water resources and seriously threatens the human living environment. The state has listed sustainable development as a national policy, and environmental protection will be the biggest topic in the 21st century. In order to control air and water pollution, management must be strengthened, and the basis of management is the quantitative control of pollution. Flowmeter has an irreplaceable position in the flow measurement of flue gas discharge, sewage and waste gas treatment.
China is a country with coal as its main energy source. There are millions of chimneys in the country that constantly discharge smoke into the atmosphere. Flue gas emission control is an important project to eradicate pollution. Each chimney must be equipped with flue gas analyzer and flowmeter to form a continuous emission monitoring system. There are great difficulties in the flow and quantity of flue gas. The difficulties are large and irregular chimney size, variable gas composition, large flow rate range, dirt, dust, corrosion, high temperature, no straight pipe section, etc.
Transportation
There are five ways: railway, highway, aviation, water transportation and pipeline transportation. Although pipeline transportation has long existed, it is not widely used. With the prominence of environmental protection problems, the characteristics of pipeline transportation have attracted people's attention. Pipeline transportation must be equipped with flowmeter, which is not only the eye of control, distribution and dispatching, but also a necessary tool for safety supervision and economic accounting.
Pharmaceuticals
The 21st century will usher in the century of life science, and the industry characterized by biotechnology will develop rapidly. There are many substances to be monitored and measured in biotechnology, such as blood, urine, etc; In the pharmaceutical industry, the control flow instruments for various pharmaceutical formulas and liquid preparation components are also inconsistent or lacking. The instrument development is very difficult and has a wide variety.
Scientific experiment
Scientific experiments need not only a large number of flowmeters, but also extremely complex varieties. According to statistics, a large part of the more than 100 kinds of flow meters are needed for scientific research. They are not mass produced and sold in the market. Many scientific research institutions and large enterprises have set up special teams to develop special flow meters.
Oceans, rivers and lakes
These areas are open flow channels, which generally need to detect the flow rate and then calculate the flow. The physical principle and hydrodynamics basis of flow meter and flowmeter are common, but the instrument principle, structure and application premise are very different.
FBelec has focused on the field of flowmeter for more than 20 years. With reliable product quality and low price, it is your first choice and can also accept product customization , FBelec can provide flow sensor solutions.
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